Sunday 7 April 2013

CNC Milling my first prototypes for my synth





Here's my milling machine etching my prototype boards for -+12v and +5v PSU bus, VCF, VCA, 2 types of envelope generators and my VCO.  The PSU is fully built and has run 3 Doepfer LFOs happily.  I will test it further when I have built my other modules, I'm just waiting for a parts shipment.

Polivoks Restoration and Modifications


So, a few weeks ago I made a fantastic purchase - the legendary Polivoks analog synthesizer.  The one I got was in a very sorry state, but if it hadn't been I couldn't have afforded it.  I bought it from a guy in Belarus via Ebay.  It had been modified (badly) by a previous owner and he hadn't managed to get it back into working order.  It's keyboard had been hacked off and MIDI added, but it wasn't functioning correctly - the pitch was tracking poorly and it wouldn't always respond to a gate signal.  The LFO wasn't functioning and the amp envelopes sustain and release had no response.

The MIDI to CV board was a professionally made board, but there was very little information about it on the internet so I had to analyze it myself with my miniature digital scope while sending MIDI to it.  The Hz/V tracking needed calibrating, and the tuning of the synth could then be calibrated reasonably well - I get 4 octaves within 3 cents of accuracy.  There was a PWM out that responded to velocity which was connected to the VCA daughter board, but it didn't sound very nice.  I removed this entirely and replaced the solder bridge that it had been replacing and voila - sustain and release functioning again.  Although this synth should be switchable to duophonic - being able to play 2 notes at a time by assigning one note to each oscillator, this would only be possible with a duophonic keyboard or a 2 channel MIDI to CV converter.  This is not a big deal for me, I probably wouldn't have used it anyway.

The gate signal issue was resolved by adding a diode as seen in the gate/CV mods already published at technopop.  The LFO issue was resolved by cleaning the contacts on the LFO daughter board.  Despite some unfavorable comments elsewhere I was surprised to find the construction of this synth is actually very well done.  I don't understand Russian Cyrillic but I found it very easy to read the schematics.  The controls are mounted on two main boards screwed to the case, with a number of daughter boards mounted at right angles to the main boards, all held in with a large brass strip and a number of  screws.  Each daughter board is dedicated to a single function - 1 for each oscillator, one for VCF etc. This made troubleshooting much easier.

The rest of the restoration was pretty standard stuff - clear up all the dust, clean some contacts, Tighten up some screws and replace some really dirty pots with modern equivalents.   To fix the loose knobs I took a modern rubberized knob and peeled off the rubber, trimmed the plastic insert down and not glued them in place of the original plastic insert.  I have 4 knobs missing and it will be impossible to find exact replacements, I will have to do some browsing to find some vintage looking modern alternatives.  The power button cap is missing, I will probably replace the whole switch with a high quality rocker switch at some point.

And so having made the Polivoks fully functional again, I set to work looking for a few mods.  This synth features analog FM - you can modulate oscillator 1 with oscillator 2.  But the modulation doesn't go deep enough.  This was easily rectified by replacing a resistor (R64) with a short piece of wire.  With the knob turned fully counter clockwise, it sounds like an unmodified Polivoks.  At about 12 o clock it sounds like an unmodified Polivoks would fully clockwise.  And fully clockwise the FM sounds comparable to analog FM on my Eurorack modular VCOs.

The other mod was to extend the LFO rate.  This was also a pretty simple mod, simply replacing the original rate knob (R107) with a with a 1MEG pot.  With the knob fully clockwise the rate is the same as an unmodified Polivoks, with the knob fully counter clockwise the rate goes to about 0.5Hz.



I also replaced the main out, headphone out and expression pedal in jacks round the back - they originally used DIN jacks.  1/4 inch jacks can fit in the same holes with no case modifications.  The expression pedal input controls filter cutoff frequency.  with a 1/4 to 1/8 inch cable I can now modify the cutoff with my modular.  I have tested it with both unipolar and bipolar signals and it functions well.  The operating supply of the Polivoks is -+12.5V, so it is going to be safe with interfacing directly with most Euro racks as they are usually on -+12V, but be careful with a -+15V synth - module outputs shouldn't go rail to rail, but if they do they could damage the Polivoks.

In the future I will probably add pitch and gate CV inputs for interfacing with the modular, replace the plastic end panels with some polished wood end panels and replace the bottom plate with wood also - the leatherette bound metal case currently has a split right through it from when the keyboard was removed.  I also might replace the figure of 8 power supply jack with a 3 pin IEC/kettle lead, hooking up the ground supply to the body and the transformer to try and lower the noise floor - something I have already done, along with other mods to some soviet drum machines.  Details of these mods to follow in a later post.

PLEASE BE CAREFUL.  AS WITH ALL MY MODS I ACCEPT NO PERSONAL RESPONSIBILITY FOR DAMAGE TO YOURSELF OR YOUR GEAR.  ELECTRICITY IS DANGEROUS, IF YOU DON'T KNOW WHAT YOU ARE DOING DON'T ATTEMPT ANY OF MY MODS

Tuesday 2 April 2013

First post. Yay! A little about me

Hi, I'm Analog Monster.  I'm a 25 year old audio engineering and electronics student based in Cambridge, UK.  Music is the most important thing in my life, whether its listening to it, making it or making electronic instruments.

My fascination with synths led me to the murky world of DIY electronics.  I started out circuit bending kids toys - there is something amazing about coaxing something musical out of a supposedly non musical device.  As I gained confidence (and stopped breaking things I was modifying) I moved on to modifying drum machines - adding ROM switches to allow custom samples and intentionally corrupting data lines to create glitchy, distorted samples.

I started to build kits for electronic instruments - Atari Punk Console, Casper Electronics Drone Lab V2, Meeblip, Mutable Instruments Shruthi1 and many others.  Most of these projects are created by a bloke in a shed in his spare time for pennies, not massive companies with an equally massive budget and an R and D department.  I was inspired - if those guys can do it, why cant I?

So in September 2011 I took the plunge and bought a chinese import 3 axis CNC milling machine, taught myself Cadsoft Eagle and started designing and etching my own PCBs.   Now these PCBs are not professional quality, when I have a final design ready I will have them made at a proper fab house.  But having a milling machine has allowed me to do rapid prototyping, and I have gained invaluable skills I use on a daily basis.

I dont have anything I'm willing to show yet, but I am working on a semi modular analog synthesizer for my final university project.  It will be a fully analog signal path, using only thru-hole "still in production" components and single sided boards for easy home manufacture, and best of all I will make all the designs open source.  Although I am a university student, I have learnt far more from studying other people's projects and I certainly wouldnt be at the point I am now without the openness of others.  I think it is important to share knowledge and so I will follow their lead and make schematics and board layouts available for everybody for free.  Of course, if you wish you will be able to purchase complete kits from me also.

Once I have finished university I will go into this full time.  I have my first 2 products at 1st prototype stage and many other ideas that need some trials on breadboard before I decide if they are worth developing into products.  I will put some sound and video demos up in the next few weeks - so watch this space!